Adjusting the Koni Shocks
I paid a visit to Ray this past weekend, and he told me the adjustments to make on the Koni Classic shocks. Initially, I’d just put them in the middle of their range. He’d spent some development time on his car though, and determined that the appropriate adjustment for our cars would be:
Rear: 1 turn in from softest
Front: 2 turns in from softest
So what you do is push the shock all the way closed and turn CCW until it stops. That’s the limit on the soft side. Turn CW 2 for front and 1 for rear shocks.
In the rear, I was in luck, because the rear end is still down and the shocks were just hanging down. I guess what you’d do though, is just undo the bottom mounting nut and push it closed from the bottom.
In the front, I had to remove not only the top shock to shock collar fasteners, but also the shock collar nuts. I had to take out the Monte Carlo bar as well, because the tops of the shocks would not push down past rim of the Monte Carlo bar.
When I did this, it exposed a mistake that I had made when I put them in in the first place. The bottom mounts weren’t tight at all! I had tightened the bottom shock mount nuts with the top ones already tightened. Since the mounting surface on the bottom is a bit tilted, and spring-loaded, tightening the top first didn’t allow the bottom ones to sit flush with the mount surface. It gave me a false torque reading. Glad I checked that.
- Without supporting the lower control arm at all. the top of the shock is off and hard to get into its mount. The Ford manual actually suggests mounting it to the shock collar before inserting it, and bolting down the shock collar.
- Jack the lower control arm up, using a piece of wood to protect the control arm from the jack. don’t jack on the end, as it has the grease fitting that can easily break off.
- AN5 -6 bolt, AN 365 nylock nut, AN960 washers
- Now it’s in place and happy
- tightening the mountings. i heard that the stock, captive nuts can break, so I knocked them out and replaced them with AN5 -6 bolts and AN365 nylock nuts (with AN960 washers). This makes it so that you have to use a box-end on the bottom and tighten the top with a wrench. Torque setting is about 15 lbs





